In every industrial facility, the production area is the heart of operations — where raw materials are transformed into finished goods. Whether it’s a food processing plant, pharmaceutical unit, textile mill, or electronics factory, one critical element that often goes unnoticed is production area flooring.

The right flooring system ensures safety, durability, hygiene, and performance, directly impacting productivity and long-term maintenance costs. In Pakistan, where industries are rapidly modernizing, choosing the right flooring solution has become an essential part of facility planning.

This guide explores everything you need to know about production area flooring in Pakistan — including types, materials, benefits, cost factors, and installation tips.

Why Flooring Matters in Production Areas?

Production areas face extreme conditions:

• Constant foot and forklift traffic
• Exposure to chemicals, oils, and cleaning agents
• Heavy machinery vibration and impact
• Temperature changes and moisture

If the flooring isn’t designed for industrial-grade use, it can quickly deteriorate — leading to cracks, surface damage, contamination, and safety hazards.

High-performance Flooring ensures:

➡ Long-term durability
➡ Easy cleaning and maintenance
➡ Slip and chemical resistance
➡ Hygienic and seamless surface
➡ Compliance with local and international safety standards

Types of Production Area Flooring in Pakistan

Let’s explore the most commonly used flooring types for industrial and manufacturing zones across Pakistan:

1. Epoxy Flooring

Epoxy flooring is the most popular choice for production areas in Pakistan due to its strength, smooth finish, and resistance to chemicals.

Key Features

• Seamless and hygienic surface
• Resistant to chemicals, oil, and grease
• Easy to clean and maintain
• Can be made anti-slip or anti-static
• Available in matte, glossy, or colored finishes

Applications

Food factories, pharmaceutical plants, electronics assembly lines, automobile parts manufacturing.

Cost

PKR 550 – 1,200 per sq. ft. (depending on layer thickness and brand).

2. PU (Polyurethane) Flooring

Polyurethane flooring is a flexible and high-performance coating ideal for areas exposed to heavy mechanical and chemical loads.

Advantages

• More flexible than epoxy (absorbs vibration)
• Excellent resistance to thermal shock
• Suitable for wet or temperature-controlled areas
• UV-resistant (won’t discolor easily)

Applications

Food processing units, beverage bottling plants, cold storage rooms.

Cost

PKR 800 – 1,500 per sq. ft.

3. Concrete Flooring with Hardener

For budget-conscious industries, concrete flooring with surface hardeners remains a reliable choice.

Benefits

• Cost-effective
• Durable and long-lasting
• Can handle heavy loads

Limitations

• Not chemical-resistant
• Porous — needs sealing to prevent dusting and moisture absorption

Cost

PKR 300 – 600 per sq. ft.

4. Vinyl Flooring

Vinyl flooring is a great option for light-duty production areas requiring hygiene and comfort underfoot.

Features

• Smooth and non-porous surface
• Available in tiles or sheets
• Easy to clean and replace

Applications

Pharmaceutical packaging zones, electronics assembly rooms, laboratories.

Cost

PKR 450 – 900 per sq. ft.

5. Anti-Static (ESD) Flooring

In electronic and semiconductor industries, electrostatic discharge (ESD) can damage sensitive components.
ESD flooring helps control static electricity and prevent product loss.

Features

• Conductive or dissipative surface
• Seamless and durable
• Compatible with epoxy or vinyl base

Applications

Electronics manufacturing, battery plants, data centers.

Cost

PKR 1,000 – 2,000 per sq. ft.

6. Anti-Slip Flooring

Safety is paramount in production areas where spills or liquids are common. Anti-slip coatings or textured epoxy surfaces minimize accident risks.

Applications

Food and beverage industries, chemical processing plants.

Cost

PKR 600 – 1,200 per sq. ft.

7. Hygienic Flooring Systems

In industries like pharmaceuticals and food processing, hygiene is crucial. These flooring systems use anti-bacterial coatings and coved skirting to eliminate dirt traps.

Features

• Seamless and joint-free
• Resistant to microbial growth
• Easy to sanitize

Applications

Hospitals, pharmaceutical production, food industries.

Cost

PKR 800 – 1,600 per sq. ft.

Factors to Consider When Choosing Production Area Flooring

When selecting flooring for your industrial facility in Pakistan, consider the following:

Production Area Flooring Installation Process

Proper installation ensures performance and longevity. Here’s the typical epoxy/PU flooring application process used in Pakistan:

Surface Preparation

• Grinding, shot blasting, or scarifying the concrete base
• Removing oil, dust, and loose particles

Crack and Joint Filling

Sealing cracks and surface imperfections

Primer Application

Applying epoxy or PU primer to enhance adhesion

Base Coat

Pouring or rolling the resin mixture evenly

Intermediate Layer (if required)

Adding quartz sand or pigments for strength and texture

Top Coat

Applying the final glossy or matte layer

Curing

Letting it harden for 24–48 hours before heavy use

Cost Factors for Production Area Flooring in Pakistan

Maintenance Tips for Long-Lasting Industrial Floors

A well-maintained production floor can last 10+ years. Follow these best practices:

➡ Regular sweeping and cleaning with neutral pH cleaners
➡ Avoid dragging sharp or heavy objects
➡ Repair cracks immediately to prevent spread
➡ Apply sealant or top coat every few years
➡ Maintain temperature and humidity in controlled zones

Popular Flooring Solutions in Pakistan by Industry

Leading Production Flooring Providers in Pakistan

Some of the reputed names offering industrial and production area flooring solutions in Pakistan. Unicorn Flooring is one of the leading industrial and production area flooring services provider in Pakistan. Local flooring contractors specializing in epoxy, PU, and concrete coatings. We offer material supply and professional installation services for factories, warehouses, and industrial plants across Lahore, Karachi, Islamabad, Faisalabad, and beyond.

Comparison: Epoxy vs PU Flooring for Production Areas

Verdict

• For dry, high-traffic production zones — go for Epoxy.
• However, wet or temperature-varying environments — PU flooring performs better.

Challenges in Industrial Flooring in Pakistan

Despite growing demand, industries often face these challenges:

• Lack of surface preparation before installation
• Use of low-quality materials
• Improper mixing ratios during epoxy application
• Insufficient curing time
• Moisture problems under concrete slabs

Choosing a qualified applicator and premium materials can prevent these issues.

Future Trends in Industrial Flooring (Pakistan 2025 and Beyond)

1. Eco-friendly flooring systems using low-VOC resins.

2. Smart coatings with antibacterial and anti-static properties.

3. Self-leveling epoxy for seamless, mirror-like finishes.

4. Rapid-cure systems that reduce downtime for industries.

5. Customization with safety lines, logos, and color-coded zones.

These innovations will continue to transform Pakistan’s industrial flooring sector, especially in CPEC-linked manufacturing zones and export-oriented industries.

Common Problems and Their Solutions

Conclusion

Production area flooring plays a vital role in ensuring operational efficiency, worker safety, and product quality. In Pakistan’s evolving industrial sector, investing in high-quality flooring is no longer a luxury — it’s a necessity.

From epoxy and PU coatings to anti-static and hygienic systems, the options are diverse. The key is choosing the right material for your specific industry, environment, and budget — and ensuring proper installation by trained professionals.

With the right flooring solution, you can extend the life of your production area, minimize downtime, and create a safe, clean, and efficient workspace for years to come.